Stacking latch mechanism

ABSTRACT

The present invention relates to a latch mechanism configured to secure two bodies together by simply placing one body on top of the other and applying moderate downward pressure to the top body. The latch mechanism includes a housing and a latch partially disposed within the housing. The latch includes a main body, and a primary hook and an opposing secondary hook both extending from the main body. The latch is configured to be rotatable between a first position and a second position. In the first position, the primary hook is not obscured by the housing. In the second position, the primary hook is substantially obscured by the housing. The latch mechanism also includes a bias configured to bias the latch toward its first position.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No. 16/514,589 filed Jul. 17, 2019, which claims priority and benefit to U.S. Provisional Application No. 62/699,903, filed on Jul. 18, 2018, both of which are incorporated herein by reference in their entireties.

FIELD OF THE INVENTION

The present application relates to a stacking latch mechanism.

BACKGROUND OF THE INVENTION

Carpenters and handy persons often need to carry multiple containers/stackable bodies to a jobsite. These containers/stackable bodies are often latched to one another. Typical latches are manual connectors that include a swinging portion having a hook on a first body and a protruding portion suitable for engaging the hook on the second body. These manual connectors require an operator to actively move the swinging portion into engagement with the protruding portion. This manual movement may not always be convenient. It would be good to have a stacking latch mechanism that automatically secures two bodies together by simply placing one body on top of another. Such a stacking latch mechanism would secure the two bodies together without an operator needing to physically move any parts of the latch.

The present invention overcomes one or more of the drawbacks discussed above.

BRIEF SUMMARY OF THE INVENTION

The present invention relates to a latch mechanism configured to secure two bodies together by simply placing one body on top of the other and applying moderate downward pressure to the top body. Alternatively, the weight of the upper body would supply enough downward force to engage the latch mechanism and secure the two bodies together. The latch mechanism includes a housing and a latch partially disposed within the housing. The latch includes a main body, and a primary hook and an opposing secondary hook both extending from the main body. The latch is configured to be rotatable between a first position and a second position. In the first position, the primary hook is not obscured by the housing. In the second position, the primary hook is substantially obscured by the housing. The latch mechanism also includes a bias configured to bias the latch toward its first position.

In another embodiment, the housing of the latch mechanism may also be a lid of a container.

In yet another embodiment, the housing of the latch mechanism may also be a stackable body. In this embodiment, the housing may also include a step configured to be received by another latch mechanism.

BRIEF DESCRIPTION OF THE DRAWINGS

An embodiment of the invention will now be described by way of example with reference to the drawings in which:

FIG. 1 is a perspective view of the front of a latch mechanism according a first embodiment of the invention;

FIG. 2 is a perspective view of the rear of a latch mechanism according to the first embodiment of the invention;

FIG. 3 is a perspective view of the bottom of latch mechanism according to the first embodiment of the invention;

FIG. 4 is an exploded view of a latch mechanism according to the first embodiment of the invention;

FIG. 5 is a perspective view of the front of a latch according to the invention;

FIG. 6 is a perspective view of the rear of a latch according to the invention;

FIG. 7 is a perspective view of a container employing a latch mechanism according to the first embodiment of the invention;

FIG. 8 is a bottom perspective view of a container employing a latch mechanism according to the first embodiment of the invention;

FIG. 9 is a detailed perspective view of a container employing a latch mechanism according to the first embodiment of the invention;

FIG. 10 is a detailed bottom perspective view of a step of a container;

FIG. 11 is a cross sectional view of a step of a container;

FIG. 12 is a perspective view of two containers being held together by a latch mechanism according to the first embodiment of the invention;

FIG. 13 is a cross sectional view of a latch receiving a step of a container;

FIG. 14 is a cross sectional view of a latch in its first position;

FIG. 15 is a cross sectional view of a latch in its second position;

FIG. 16 is a perspective view of a latch mechanism according to a second embodiment of the invention;

FIG. 17 is a perspective view of the latch mechanism according to the second embodiment securing two containers together;

FIG. 18 is a perspective view of a latch mechanism according to a third embodiment of the invention; and

FIG. 19 is a perspective of two latch mechanisms according to the third embodiment secured together.

DETAILED DESCRIPTION OF THE INVENTION

FIG. 1 discloses an embodiment of a latch mechanism 10. Latch mechanism 10 includes a housing 12 and a latch 14. Latch 14, which may be partially disposed within the housing 12, includes a main body 15, a primary hook 16 and an opposing secondary hook 18. Latch 14 is rotatable within housing 12 between a first position and a second position. In the first position, the primary hook 16 is not obscured by the housing 12. In the second position, the primary hook is substantially obscured by the housing 12.

Latch mechanism 10 may also include one or more biases or springs 20. Bias 20, which is configured to bias the latch 14 toward its first position, may be disposed between an interior wall 22 of housing 12 and latch 14.

The primary hook 16 extends away from the main body 15 and includes a step receiving surface 24. Applying force to the step receiving surface 24 moves the latch 14 toward its second position. In a preferred embodiment, step receiving surface 24 may be angled. Primary hook 16 may further include a cantilevered surface 25. A primary tooth 26 may be positioned on the cantilevered surface 25 so as to extend downwardly and partially across the width of step receiving surface 24. Primary tooth 26 may be configured to engage a step 50 of a stackable body.

The secondary hook 18, which also extends from main body 15, may include a protruding arm 28. A secondary tooth 30 is positioned at the end of the protruding arm 28. Secondary tooth 30 extends upwardly from protruding arm 28 and has a length which is less than the length of primary tooth 26. Secondary tooth 30 is configured to engage a step 50 of a stackable body.

The main body 15 of latch 14 may also include an operator surface 32. The operator surface 32 is configured such that applying pressure thereto rotates the latch toward its second position. In a preferred embodiment, the operator surface 32 is positioned on the side of the main body 15 that is opposite the side from which the primary hook 16 and opposing secondary hook 18 extend.

Rotational movement of the latch 14 within housing 12 may be achieved by a pin 34 simultaneously disposed in a circular through opening 36 defined in the housing 12 and an opening 38 defined in the latch 14. Those skilled in the art will recognize that the rotational movement can be improved with the use of multiple pins 34 and multiple openings 36, 38. As best seen in FIGS. 4 and 6 , opening 38 may be defined in pin arms 40 that extend from the main body 15 of latch 14. In a preferred embodiment, pin arms 40 extend from the same side of the main body 15 as do primary hook 16 and secondary hook 18. As best seen in FIG. 3 , when latch 14 is positioned within housing 12; pin 34, circular through opening 36 and opening 38 are all on the same axis X. One pin 34 extends through one housing opening 36 and corresponding latch opening 38. The laterally inward opening of through opening 36 includes a narrowed region against which pin 34 abuts. Alternatively, pins 34 may include channel regions and the inner ends of openings 36 may be formed with an inwardly extending collar region which may be forced into the channel regions to retain pins 34. In either case, the opposite lateral ends of pins 34 extend laterally outwardly of housing 12, and pins 34 have sufficient flexibility for slight lateral movement.

Latch 14 may also include one or depressions 42. Depressions, 42 are sized and configured to receive a bias or spring 20. When bias 20 is positioned within depression 42 and the interior wall 22 of housing 12, the entire latch 14 is biased toward its first position. In a preferred embodiment, there may be two depressions 42 and they may be positioned on the main body 15 on the same side as the operator surface 32.

The latch mechanism 10 of the present invention may have a variety of different embodiments. FIGS. 1-3 show a first embodiment wherein the housing 12 is relatively compact. In this embodiment, the latch mechanism 10 may be used in conjunction with a container 44 such as that depicted in FIGS. 7 and 12 . Container 44 may include a body 46 and a lid 48. Body 46 includes a step 50 that is configured to be selectively engaged and disengaged to a latch mechanism 10. Lid 48 contains one or more carveouts 52 that are configured to receive a latch mechanism 10 according to the first embodiment. As best seen in FIG. 12 , carveout 52 may include one or more slots 54 and holes 56. In particular, slots 54 are formed in each side wall of carveout 52 near the laterally outermost edges thereof and extend downwardly from the top. Holes 56 are formed at the base of slots 54 and are formed as either regions of deeper indentations than the remainder of slots 54, or extend entirely through lid 48. Slots 54 and holes 56 are configured to receive pins 34. More specifically, slots 54 function as guides as latch mechanism 10 is positioned within carveout 52. Latch mechanism 10 is slid downwardly within carveout 52 with the laterally outward extending ends of pins 34 sliding in slots 54 until they reach holes 56. Pins 34 are slightly compressed inwardly while sliding in slots 54 and once latch mechanism 10 is pressed into a fully seated position, pins 34 are disposed in holes 56. When pins 34 are disposed within holes 56, the latch mechanism is secured within carveout 52.

Those skilled in the art will recognize that the primary function of latch mechanism 10 is to secure two bodies to one another. In order to perform this function, latch 12 is configured to selectively engage a step 50, such as that shown in FIG. 9 . More specifically, the primary hook 16 and the secondary hook 18 are configured to separately engage step 50 at different locations thereof. Still further, the primary tooth 26 and the secondary tooth 30 are configured to engage step 50. Still further, the primary tooth 26 is configured to engage an upper portion 57 of step 50 and the secondary tooth 30 is configured to engage a lip 58 of step 50.With reference to FIGS. 7, 9 and 10 , body 46 includes a rectangular cutout opening 53 formed on each lateral side near the bottom thereof. Body 46 includes step 50 which may have a substantially rectangular cross-sectional shape and which extends between opposite side surfaces of cutout openings 53. Step 50 may also be attached to the inner surface of cutout opening 53 via two connecting structures 53 a to create three rectangular openings. Lip 58 is formed adjacent the lower surface of step 50 (at the top in the bottom view of FIG. 10 ) and extends across the middle rectangular opening. Lip 58 is located generally opposite upper portion 57.

FIG. 16 shows a second embodiment of the latch mechanism 110. This second embodiment 110 is different from the first embodiment 10 in that the housing 112 is not relatively compact. Instead, housing 112 is additionally configured to be a lid of a container. In this second embodiment, the latch 14 is identical to the latch in the first embodiment. Moreover, the latch 14 of the second embodiment also functions identically to that of the first embodiment. FIG. 17 shows the latch mechanism 110 of the second embodiment positively securing two containers together.

FIG. 18 shows yet a third embodiment from the latch mechanism 210. This third embodiment is different from the first embodiment 10 in that the housing 212 is additionally configured to be a stackable body. Housing 212 may also include a step 250 configured to be engaged by another latch mechanism. In this third embodiment, the latch 14 is identical to that of the first embodiment. Moreover, the latch 14 of the third embodiment also functions identically to that of the first embodiment. FIG. 19 shows the latch mechanism 210 of the third embodiment positively securing two stackable bodies together.

INDUSTRIAL APPLICABILITY

Turning now to FIGS. 12-15 , the function of the latch mechanism 10 of the present invention positively coupling two bodies together will now be explained. FIG. 12 shows the latch mechanism 10 of the first embodiment coupling to containers together. For ease of reference, the top and bottom containers will be referred to using the identical reference numerals with the exception that the top container will include an “a”, while the bottom container will include a “b”.

Those skilled in the art will recognize that with the latch mechanism 10 of the first embodiment, body 46 a will be coupled to lid 48 b. As seen in FIG. 13 , the first step is to position body 46 a above lid 48 b. Body 46 a should be positioned such that step 50 a is above the primary hook 16, and more specifically, above the step receiving surface 24. When properly positioned, body 46 a can be pressed downward so that step 50 a engages the step receiving surface 24. The application of downward force may also be achieved under the natural weight of body 46 a. Step receiving surface 24 is angled so that when step 50 a applies force thereto, latch 14 rotates against bias 20 toward its second position. Eventually, latch 14 rotates into its second position wherein the primary hook 16 is substantially obscured by the housing 12. When this occurs, latch 14 is displaced such that step 50 a can move beneath the primary hook 16.

As shown in FIG. 14 , when step 50 a is beneath primary hook 16, bias 20 automatically rotates latch 14 back to its first position. Primary hook 16 extends over upper portion 57 a of step 50 a with primary tooth 26 extending laterally inward of step 50 a and generally into the middle rectangular opening. Any upward motion of body 46 a will cause the primary hook 16 to engage the top surface of step 50 a and therefore upward motion is precluded. And any inward lateral movement of body 46 a relative to lid 48 b is precluded by the engagement of primary tooth 26 on the side wall of upper portion 57 a of step 50 a. At this point, body 46 a and lid 48 b are positively coupled together by latch mechanism 10. (See FIG. 12 .) Those skilled in the art will recognize that horizontal movement of body 46 a will not free it from the latch mechanism 10 as such horizontal movement is limited by the primary tooth 26. Moreover, a second latch mechanism positioned on the other side of lid 48 b may further limit horizontal movement of body 46 a. Still further, as shown in FIG. 8 , body 46 may include one or more feet 60. Feet 60 may be configured to be disposed into corresponding depressions 62, which may be found in lid 48.

When an operator wishes to release body 46 a from lid 48 b, she will apply pressure to the operator surface 32. In so doing, latch 14 is once again rotated against bias 20 into its second position. As step 50 a is still positioned beneath primary hook 16, rotating latch 14 to its second position causes the secondary hook 18 to engage step 50 a. More specifically, the secondary tooth 30 engages the lip 58 a of step 50 a. As seen in FIG. 15 , the engagement of secondary tooth 30 to lip 58 a is sufficient to positively hold latch 14 in its second position. However, since the length of secondary tooth 30 is small as compared to the overall length of step 50, the engagement of tooth 30 and lip 58 a is insufficient to secure body 46 a on lid 48 b. Therefore, an operator may move body 46 a upward to free it from lid 48 b. In order to improve the ease in which the secondary tooth 30 may be disengaged from the lip 58 a, the secondary hook 18 and/or the lip 58 a may be flexible.

Those skilled in the art will recognize that the latch mechanisms of the second embodiment 110 and third embodiment 210 engage and disengage from a step 50 in the same way as that outlined for the first embodiment 10.

While the present invention has been described in connection with what is considered the most practical and preferred embodiments, it is understood that this invention is not limited to the disclosed embodiments but is intended to cover various arrangement included within the spirit and scope of the broadest interpretation of the attached claims so as to encompass all such modifications and equivalent arrangements. 

1-17 (canceled)
 18. A container system including at least a first container and a second container, said first container stackable on said second container, said container system further comprising: said first container having a first container step; said second container having a second container latch including a second container latch upper hook and a second container latch lower protrusion extending therefrom; wherein, when said first container is stacked on said second container said second container latch is movable between a first position in which said second container latch upper hook overlies said first container step to thereby secure said first container from moving in at least one direction relative to said second container, and a second position in which said second container latch upper hook does not overlie said first container step and said second container latch lower protrusion is engaged with said first container step to hold said second container latch in said second position.
 19. The container system recited in claim 18, wherein, when said first container and said second container are disposed on a surface, the at least one direction is a perpendicular direction relative to the surface.
 20. The container system recited in claim 19, said second container further comprising a second container spring, wherein, said second container spring biases said second container latch towards the first position.
 21. The container system recited in claim 20, wherein, the engagement of said second container latch lower protrusion with said first container step is sufficient to maintain said second container latch in said second position against the bias of said first container spring but is insufficient to secure said first container from moving in the perpendicular direction relative to said second container.
 22. The container system recited in claim 21, said second container latch having first and second lateral sides and a pin extending outwardly of each of said lateral sides, said second container latch pivotably disposed on said pin.
 23. The container system recited in claim 19, said second container latch having first and second lateral sides and a pin extending outwardly of each of said lateral sides, said second container latch pivotably disposed on said pin.
 24. The container system recited in claim 18, said second container latch having first and second lateral sides and a pin extending outwardly of each of said lateral sides, said second container latch pivotably disposed on said pin.
 25. The container system recited in claim 18, wherein, said second container has a second container step and said first container has a first container latch including a first container latch upper hook and a first container latch lower protrusion extending therefrom; and wherein, when said second container is stacked on said first container said first container latch is movable between a first position in which said first container latch upper hook overlies said second container step to thereby secure said second container from moving in at least one direction relative to said first container, and a second position in which said first container latch upper hook does not overlie said second container step and said first container latch lower protrusion is engaged with said second container step to hold said first container latch in said second position.
 26. A method of removably stacking a first container having a step on a second container having a latch, said method comprising: stacking the first container on the second container, said stacking step causing the latch to be in a first position overlying the step to thereby secure said first container from moving in at least one direction relative to said second container; and moving the latch to a second position in which the latch does not overlie the step to allow the first container to move relative to the second container in the at least one direction, wherein, when the latch is moved into the second position the latch is maintained in the second position against movement back into the first position until after the first container is moved in the at least one direction.
 27. The method recited in claim 26, wherein when the latch is in the second position the latch is engaged with the step to thereby maintain the latch in the second position.
 28. The method recited in claim 27, the second container including a spring which biases the latch towards the first position, said method comprising the further step of moving the latch from said first position to said second position against the spring bias, wherein, the engagement of the latch with the step maintains the latch in the second position against the spring bias.
 29. The method recited in claim 28, the latch moved between said first position and said second position by pivoting.
 30. The method recited in claim 26, the latch including an upper hook and a lower protrusion, wherein when the latch is in the first position the upper hook overlies the step and when the latch is in the second position the lower protrusion engages the step.
 31. The method recited in claim 26, the second container including a spring which biases the latch towards the first position, wherein when said latch is moved from said first position to said second position said movement is against the spring bias, and wherein the latch is maintained in the second position against the spring bias.
 32. The method recited in claim 31, the latch moved between said first position and said second position by pivoting.
 33. A container system including at least a first container and a second container, said first container stackable on said second container, said container system further comprising: said first container having a first container step; said second container having a second container latch; said second container latch further comprising a second container latch body, an upper element extending laterally from said latch body and a lower element extending laterally from said latch body, said lower element further having a lower element protrusion extending therefrom; wherein, when said first container is stacked on said second container said second container latch is movable between a first position in which said upper element overlies said first container step to thereby secure said first container from moving in at least one direction relative to said second container, and a second position in which said upper element does not overlie said first container step and said lower element protrusion engages said first container step to hold said second container latch in the second position.
 34. The container system recited in claim 33, said lower element protrusion comprising an integrally formed tooth.
 35. The container system recited in claim 33, wherein, when said first container and said second container are disposed on a surface, the at least one direction is a perpendicular direction relative to the surface.
 36. The container system recited in claim 35 further comprising a spring, wherein, said spring biases said second container latch towards the first position.
 37. The container system recited in claim 36, wherein, the engagement of the lower element protrusion with said first container step is sufficient to maintain said second container latch in the second position against the bias of said spring but is insufficient to secure said first container from moving in the perpendicular direction. 